Lean Flow Simulation

Playground

Configure all parameters: stations, cycle times, variance, batch size, WIP limit, push/pull, defect rates. View P/L, costs, stock levels, defects, and visualizations.

Station 1

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 2

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 3

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 4

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 5

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)2100Variance210

Station 6

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 7

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 8

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Station 9

Defect prob (effective)32.5%

Defect rate (measured)0.0%

Defect prob (base %)65%Training %50%AndonBatch6Task time (ms)900Variance90

Global config

Push/PullLayoutRevenue/itemLabor cost/tick/empInventory cost/item/tickMaterial cost/itemDefect cost (shipped)Market change (ticks)Market change rateInitial investmentManager fixes defect probJidoka line stop

Metrics

Work in Progress: 0 items
Defects Shipped: 0
Defect Rate (overall): 0.0%
Lead Time (average): 0 minutes
Completed Items: 0
Idle Percentage: 100.0%
Blocked Percentage: 0.0%

Profit & Loss

Run simulation to see Profit & Loss

Cumulative profit (starting capital: £1,000,000)

Run simulation to see chart

Controls

LayoutFlow (Push/Pull)Speed (ticks/sec)10 /s